Recycling

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SolarCycle Announces New Recycling Facility

Posted on by Joe Ball

Cedartown, Georgia (October 31, 2024) – SOLARCYCLE, an advanced technology-based solar recycling company, today announced a 5 gigawatt (GW) recycling facility in Cedartown Georgia, in partnership with Georgia Governor Brian P. Kemp.

The 255,000 square foot facility will have the capacity to recycle and recover materials from 10 million solar panels per year, enough to process an estimated 25-30% of the U.S.’s retired solar panels in 2030. It will initially recycle 2 million solar panels per year and scale as the company meets growing market demand for end-of-life solar services and domestic solar supply.

The facility will be adjacent to SOLARCYCLE’s solar glass factory, announced in February. The glass factory will be the first in the U.S. to produce specialized glass for crystalline-silicon (c-Si) photovoltaics and will have the capacity to manufacture 5-6 GW of solar glass every year. SOLARCYCLE will employ more than 1250 full-time employees across both locations once the campus reaches full capacity.

“As Georgia continues to lead the nation in attracting jobs from emerging industries, we’re thankful SOLARCYCLE is moving up creation of these opportunities in northwest Georgia, benefitting that entire region’s economy,” said Governor Brian Kemp. “I want to thank our local and state partners who made this accelerated growth in Polk County possible, and I look forward to its impact in the years to come.”

“We are pleased to accelerate our work in Cedartown, Georgia in response to continued demand for solar recycling. By scaling recycling and solar glass manufacturing through a vertically integrated process, we are filling a critical gap in America’s solar supply chain and closing the loop for domestic solar manufacturing,” said Suvi Sharma, CEO and Co-Founder of SOLARCYCLE. “We thank Governor Kemp and the Biden-Harris Administration for their success driving clean energy policy forward. Their leadership has made it possible for the industry to grow operations in the U.S. and bring good jobs and meaningful investment to local communities as a result.”

To support the acceleration and expansion of the SOLARCYCLE circular economy campus in Cedartown, the company welcomes Microsoft to its roster of strategic investors, which includes Fifth Wall, HG Ventures, Prologis Ventures, Closed Loop Partners, and Urban Innovation Fund.

“The transition to a net zero economy will require massive deployment of renewable energy solutions at scale,” said Brandon Middaugh, Sr. Director of Sustainability Markets at Microsoft. “It’s important to us that companies like SOLARCYCLE are developing innovative solutions for ensuring that the raw materials required for this build out and deployment are returned to the supply chain.”

The facility will debut SOLARCYCLE’s next generation recycling process which will have the capacity to recover up to 99% of PV materials and is optimized for bifacial C-Si panels. This state-of-the-art closed loop process is significantly more flexible and scalable than previous recycling solutions while achieving much higher value and mass recovery rates.  Current recyclers are using the same technology platform for both monofacial and bifacial panels, which is extremely inefficient and leads to much lower quality recovered materials. Recovered materials from this recycling facility will be manufactured into new solar glass at the adjacent factory and sold directly back to American solar manufacturers to fill a critical gap in the country’s solar supply chain. The company has long-term partnerships with more than 70 of the nation’s largest energy companies to recycle and recover value from retired solar panels.

SOLARCYCLE currently operates facilities in Odessa, Texas and Mesa, Arizona. The new recycling facility is move-in-ready and will be operational mid 2025. The adjacent glass factory will be operational in 2026. SOLARCYCLE is hiring full-time jobs in manufacturing, engineering, management, research and design, and support staff. Open roles are available at www.solarcycle.us/careers.

 

About SOLARCYCLE, Inc.
SOLARCYCLE is leading the growth of the circular economy for solar in America. The company partners with the nation’s largest asset owners and manufacturers to recycle solar panels, recover valuable materials, and make key components for the next generation of solar panels and clean energy products. Through its circular economy solutions, SOLARCYCLE enhances the sustainability and resiliency of the solar supply chain in the US. Learn more at www.SOLARCYCLE.us.

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Reaching New Heights At Indianapolis Airport

Posted on by Joe Ball

Milestone sets a standard for sustainable practices in construction, leaving an enduring mark on the construction industry.

Milestone Contractors achieved a remarkable feat last spring by undertaking the colossal task of removing, recycling and reconstructing the southern runway at Indianapolis International Airport. This ambitious project, aimed at creating a runway to serve the airport’s needs for the next 40-to-50 years, was executed with dedicated precision, resulting in a runway that spans an impressive 150 feet in width, comprising four 37.5-foot-wide pulls, each a substantial 22 inches thick.

“Most concrete paving contractors in the United States are not capable of going 37.5 feet wide,” noted Steve Friess, Vice President of Concrete Operations for Milestone Contractors. “When you get to that wide and 22 inches deep, it takes a special crew that understands the nuances of stacking concrete that deep.”

Beyond the physical challenges of a project on this scale, airport runway construction is heavily regulated by the Federal Aviation Administration (FAA). Safety concerns are paramount, and contractors can expect to have their work closely inspected every step of the way.

“[With] airport projects, the FAA has a lot of requirements, and they are very stringent about a lot of things because they need to be,” said Steve. “So, if you’re gonna pave at an airport, you have to be ready to do it a hundred percent because the requirements are the same across all the United States.”

Within the nearly 700-page blueprint that guided construction were additional specifications on the FAA’s sustainability requirements. Far from presenting a hurdle, Milestone Contractors embraced the requirements as an opportunity to be stewards of the planet for the next generation, employing environmentally conscious practices such as using four million gallons of recycled water for dust control and on-site concrete plant operations.

“We recycled 135,000 tons of concrete and 65,000 tons of asphalt that came off the shoulders of the runway and then went back,” said Steve.

A highlight of Milestone’s commitment to sustainable practices was the innovative use of carbon encapsulation injection into the wet cement. This forward-thinking approach aimed to encapsulate carbon and eliminate its presence from the atmosphere, highlighting the company’s dedication to pushing the boundaries of eco-friendly construction methods.

That commitment paid off. Consider the airport’s prestigious accolades: Indianapolis International Airport, already recognized as the best North American airport in its class for eleven consecutive years, added another feather to its cap (stripe to its pilot uniform?) by earning the Institute for Sustainable Infrastructure (ISI) Envision Platinum Award. Milestone Contractors played a pivotal role in achieving this recognition, showcasing a commitment to sustainable infrastructure practices that goes beyond the ordinary.

The reconstruction of runway 5L23 at the Indianapolis airport stands as a testament to Milestone’s unyielding dedication to sustainable construction. This project not only signifies the successful completion of a major undertaking but also represents a defining chapter for the entire Milestone team. The company’s reputation for delivering quality work on time and within budget is well-established, but this project allowed their values, expertise and commitment to sustainability to shine brightly.

“Milestone is a very unique company. Whether it’s concrete, asphalt, general construction pipe or whatever, it’s all done as a team,” boasted Steve. “We were able to answer the call because we have all the parts of the team to put together.”

About Milestone Contractors, L.P.
Milestone Contractors is a privately held, family-owned business headquartered in Indianapolis. Milestone Contractors is a fully integrated heavy construction company specializing in highway, bridge, asphalt and concrete paving and site development. Over its 30-year history, Milestone has built a reputation for prioritizing safety, quality, people and innovation. Milestone Contractors is a part of The Heritage Group’s family of companies. Learn more at www.milestonelp.com.